With the rising cost of raw materials and labor, the rapid production of manufacturing industry and the demand for automation in India are increasing. The welding industry has smoke, electric arc and metal splash, and the working environment is bad, which is very harmful to human body. With the strong demand and dependence on welding robots in the international market, the core technology of welding robots is still facing the challenge of further upgrading.
Market oriented innovation and development
Huazhong CNC HNC-RJH605 welding robot has adhered to the market direction since the early stage of research and development, and carried out technical research and development according to user needs. In addition to product research in the laboratory, Central China Digital Control Robot Welding Research and Development Center(Huazhong CNC Robotic Welding R&D team has gone deep into the market and has been stationed at the user’s site for a long time. Huazhong CNC robot team has always been adhering to the purpose of solving the needs of manufacturing users and improving the intelligent industry, adhering to the original intention and focusing on research. We diagnose problems and analyze customer requirements .
The welding team finally broke through the software algorithm, rapidly upgraded the process system within two weeks, and made a breakthrough in intelligent automatic shaking selection. The same performance can be achieved without positioner. This not only meets the requirements of users, but also greatly reduces the cost of welding materials for users.
Successfully overcome the technical problems of welding robot
The jitter of industrial robots can be said to be a worldwide problem. Among various operation stability problems, jitter is one of the most difficult and common problems. Through long-term exploration and repeated reasoning, demonstration, experimental feedback, research and development; group D continued to study and analyze. shake Welding robot problem. In terms of robot design, the strength of the product has been optimized. In terms of the system, the self-developed core components have been used to continuously improve the vibration suppression algorithm. In terms of production, the assembly quality has been strictly guaranteed. Finally, we successfully overcome the jitter problem of the welding robot. The robot has excellent performance in high-speed and high-precision operation.
In addition to overcoming industrial technical problems such as jitter, process and welding stability, Huazhong Digital Control also insists on creating differentiated product advantages through innovation to solve users’ problems. HNC-RJH605E has intelligent alarm and intelligent detection functions, which can automatically judge whether the gas of welding equipment is sufficient, and automatically alarm when the gas is insufficient, so as to prevent parts from being scrapped due to airless welding, and improve the product yield.
Clever quality and; high user recognition
Craftsmanship and quality are the constant pursuit of Huazhong numerical control. On the welding production line of an automobile factory, Huazhong Digital Control has defeated many powerful enterprises with its high level of technical strength and high-quality service, and has been recognized by users.
At present, HNC-RJH605E welding robot has been widely used in the domestic market, providing high-quality submerged arc welding solutions for users in automobile, motorcycle, engineering machinery, general machinery, agricultural machinery, hardware and other industries. The welding quality is stable and reliable, greatly shortening the product delivery cycle. Among them, a series of automobile welding production line demonstration sites have been formed in the motorcycle industry, and high-quality guidance has been achieved in scheme design, fixture design, robot welding process adjustment, etc.
In the future, Huazhong numerical control will build a welding expert database based on the self-developed big data cloud platform to improve the welding quality of users and make robots more intelligent. At the same time, the combination of drag teaching and offline programming further reduces the difficulty of using welding robots. Combined with a new generation of dynamic algorithm, the sensitivity of collision perception is improved, and the safety of welding robot is improved. By means of intelligent and information-based management, people will be liberated from high-risk and high-strength welding operations and contribute to the high-quality development of intelligent manufacturing.
